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High Thermal Conductivity Two-Component Silicone Potting Compound FD503-TG201

FD503-TG201 is a high-performance thermally conductive two-component silicone potting compound delivering 2.0 W/m·K thermal conductivity in a soft, compliant formulation. After curing, it reaches only 20-30 Shore A, making it particularly well-suited for gap-filling applications where low mechanical stress on solder joints and wire bonds is critical. This softness, combined with its thermal performance, has made it a preferred material for EV battery pack module encapsulation, where it simultaneously transfers heat away from cells and absorbs the mechanical stresses of thermal expansion. UL94 V-0 certified with volume resistivity ≥1.0×10¹³ Ω·cm.

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Product Description

FD503-TG201 is a high thermal conductivity two-component addition-cure silicone potting compound delivering thermal conductivity of 2.0u00b10.2 W/mu00b7K. This enhanced thermal performance makes it ideal for applications where efficient heat transfer from encapsulated components is critical.

With a 1:1 mix ratio and mixed viscosity of 3000-5000 cps, it provides good processability for precision dispensing. The product cures to a soft Shore A hardness of 20-30, creating a low-stress encapsulation that protects delicate solder joints and wire bonds during thermal cycling. It meets UL94 V-0 flame retardancy, with volume resistivity of u22651.0u00d710u00b9u00b3 u03a9u00b7cm and dielectric strength of u226515 kV/mm. Operating range spans -40u00b0C to +200u00b0C. Specific gravity of 2.73u00b10.1 reflects a high thermal filler content optimized for heat transfer.

Key Applications

  • EV battery pack gap filling
  • Power converter modules
  • Thermal interface applications
  • High-density power supplies

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Technical Specifications

Appearance A/BGrey/White
Viscosity3000-5000 cps
Mix Ratio1:1
Mixed Viscosity3000-5000 cps
Hardness20-30 Shore A
Temp Range-40~200°C
Volume Resistivity≥1.0×10¹³ Ω·cm
Dielectric Strength≥15 kV/mm
Specific Gravity2.73±0.1
Flame RatingV0

Technical Documents

TDS - Technical Data Sheet (EN/中文) MSDS - Material Safety Data Sheet (EN/中文)

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