Home > Products > Automotive Grade Two-Component Silicone Potting Compound FD503-TG60E

Automotive Grade Two-Component Silicone Potting Compound FD503-TG60E

FD503-TG60E is an automotive-grade two-component silicone potting compound developed for electric vehicle power electronics where structural integrity and electrical safety are paramount. Curing to a firm 40-50 Shore A, it provides robust mechanical support that resists vibration and impact in mobile applications. The 1500-2500 cps mixed viscosity is optimized for controlled dispensing into battery management systems, onboard chargers, and high-voltage junction boxes. UL94 V-0 flame retardancy certification and dielectric strength of ≥18 kV/mm ensure safe operation in high-voltage environments. It maintains consistent performance from -40°C to +200°C, matching the full automotive operating range.

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Product Description

FD503-TG60E is an automotive-grade two-component addition-cure silicone potting compound formulated for electric vehicle power electronics. With a mixed viscosity of 1500-2500 cps and 1:1 mix ratio, it offers well-balanced processability for automated production lines. The cured material achieves a Shore A hardness of 40-50, providing structural integrity and vibration resistance for high-reliability applications.

Meeting UL94 V-0 flame retardancy requirements, the product delivers volume resistivity of u22651.0u00d710u00b9u00b3 u03a9u00b7cm and dielectric strength of u226518 kV/mm, ensuring superior electrical insulation for high-voltage systems. Specific gravity of 1.56u00b10.02 reflects optimized filler loading for enhanced thermal and mechanical properties. It maintains consistent performance from -40u00b0C to +200u00b0C, suitable for the full automotive operating range.

Key Applications

  • EV battery management systems
  • Onboard chargers and DC-DC converters
  • Power distribution modules
  • High-voltage junction boxes

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Technical Specifications

Appearance A/BGrey/White
Viscosity1500-2500 cps
Mix Ratio1:1
Mixed Viscosity1500-2500 cps
Hardness40-50 Shore A
Temp Range-40~200°C
Volume Resistivity≥1.0×10¹³ Ω·cm
Dielectric Strength≥18 kV/mm
Specific Gravity1.56±0.02
Flame RatingV0

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